1. Gather Your Tools and Safety Gear

Before you start cutting, make sure you have all the necessary tools and safety gear to ensure a smooth and safe cutting process. Here’s what you’ll need:

• Measuring tape – for precise measurements.
• Pencil or grease marker – for marking the cutting lines.
• Straightedge or speed square – to keep your cuts straight.
• Circular saw – with a 60-tooth carbide-tipped blade for clean cuts.
• Saw horses or sturdy table – to support the solid surface while cutting.
• Safety goggles and dust mask – for eye protection and respiratory safety.

2. Measure and Mark Your Cuts

Before cutting, measure your countertop area carefully. Mark the cut lines clearly on the underside of the solid surface material using a pencil or grease marker. Double-check your measurements to avoid wasting material or needing additional cuts.

3. Secure the Material

Place your solid surface countertop upside down on a stable work surface, such as saw horses or a sturdy table. Use clamps to hold the material firmly in place to prevent shifting during the cutting process.

4. Start Cutting

Wear your goggles and dust mask for safety. Using the circular saw fitted with the carbide-tipped blade, begin cutting along the marked lines. Always start the saw a few inches away from the material, allowing it to reach full speed before bringing it into contact with the solid surface.

5. Cut Slowly and Steadily

Let the saw do most of the work by applying moderate pressure. If you feel resistance, stop and allow the blade to cool down before resuming. Always cut at a steady pace to achieve a smooth edge.

6. Support Large Offcut Pieces

When cutting large sections, make sure to support any offcut pieces. If these fall before the cut is complete, they can damage the slab. Using a second table or a helper to hold the offcut can prevent this from happening.

7. Sand the Edges

After the cut is complete, use medium-grit sandpaper (around 100–150 grit) to smooth the edges. If necessary, use finer sandpaper (320 grit or higher) to remove any remaining rough spots for a polished finish.

Additional Tips for Cutting Solid Surface Countertops

If you need to cut a solid surface countertop that is already installed—whether for a new sink or fixture—be sure to:

• Create a template of the sink or fixture size.
• Mark and drill holes at the outline to guide your jigsaw.
• Use an orbital sander to smooth the cut edges for a flawless fit.

Conclusion

Cutting solid surface countertops doesn’t have to be complicated. With the right tools and a steady hand, you can achieve precise, professional cuts. At Kstone, we are committed to providing high-quality acrylic solid surfaces that are easy to cut, install, and maintain. For more information, feel free to contact us.

For detailed product inquiries or to place an order, visit our website: Kstone Solid Surfaces.